Isuzu 4JG2T Rebuild Kit for Hyundai HDF20II to HDF30II

SKU: AV-4JG2T-1142
In Stock

$665.00

This Isuzu 4JG2T rebuild kit covers the turbocharged 4JG2T engine in Hyundai HDF II forklifts and other forklifts, with pistons, liners, bearings, valve train parts and gaskets. Select your bearing sizes and piston type.

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Description

Isuzu 4JG2T Rebuild Kit: Rebuild the Turbocharged Engine in Your Hyundai Forklift

A turbo forklift that has lost power or started smoking is costing you pallets every hour. This Isuzu 4JG2T rebuild kit supplies pistons, cylinder liners, bearings, valves and a full gasket set for the turbocharged Isuzu 4JG2T diesel in Hyundai HDF20II, HDF25II and HDF30II forklifts and the other trucks listed below. Choose your options and order today.

Kit Contents

Everything for the core rebuild ships together:

  • Complete gasket set for the rebuild
  • Cylinder liners (one set)
  • Pistons, standard size (one set)
  • Piston pins (one set)
  • Snap rings (one set)
  • Rod bushings (one set)
  • Piston ring sets, standard size
  • Main bearings (one set)
  • Connecting rod bearings (one set)
  • Thrust washers (one set)
  • Intake and exhaust valves (one set)
  • Valve guides (one set)
  • Intake and exhaust valve seats (one set)

Pistons, rings, pins and snap rings are standard size. The supplier lists the cylinder liners without a finish note, so ask us whether they need machining. The block, crankshaft and cylinder head are not included.

Key Features

  • Made for the turbo engine. The kit lists the Isuzu 4JG2T and also covers the 4JG2 and 4JG2TC, so one part set serves the family.
  • Two piston types. Choose Type 1 or Type 2 so the pistons match your engine, and select your main and connecting rod bearing sizes at the same time.
  • Complete wear set. Pistons, rings, pins, snap rings and rod bushings pair with main bearings, rod bearings and thrust washers, while valves, guides and seats cover the cylinder head.
  • Fixes what you can hear and see. Smoke, rising oil use, hard starting and weak lifting power usually trace back to worn rings, liners and bearings. Renewing them together addresses the cause.

Compatibility

This Isuzu 4JG2T rebuild kit fits the Isuzu 4JG2T, 4JG2 and 4JG2TC engines.

The forklifts listed are the Hyundai HDF20II, HDF25II, HDF30II, HDF20-2, HDF25-2 and HDF30-2, and the TCM FHD36Z2. The supplier also lists Komatsu and Hyster forklifts without model numbers, so confirm by engine code.

Other versions of this engine: see our Isuzu 4JG2 rebuild kit and Isuzu 4JG2TC rebuild kit. Servicing a different forklift engine? Our Isuzu C240 rebuild kit may suit it, and every kit is listed in the Isuzu rebuild kits category.

Why Choose This Isuzu 4JG2T Rebuild Kit

Forklift owners choose this Isuzu 4JG2T Rebuild Kit because it keeps the repair simple:

  • Less downtime. The wear parts arrive in one order, so the dock is not waiting on a machine.
  • Cheaper than replacement. A rebuild keeps a forklift you already own working.
  • Parts that match each other. Buying pistons, liners, bearings and valves as one kit avoids mismatched sizes from separate suppliers.
  • Help before you buy. Send your engine serial number and we will help you confirm fitment. Isuzu engine information is at Isuzu Diesel Engines.

FAQs

Which forklifts use the Isuzu 4JG2T rebuild kit?

The listed forklifts are the Hyundai HDF20II, HDF25II, HDF30II, HDF20-2, HDF25-2 and HDF30-2 and the TCM FHD36Z2. Check your engine plate for the full 4JG2T code.

How do I choose Type 1 or Type 2 pistons?

Compare your old pistons with both types, or send us a photo and your engine serial number and we will help you choose.

What bearing sizes are available?

Standard, +0.25 mm and +0.5 mm for both main and connecting rod bearings. Measure your crankshaft journals before choosing.

What is not included?

The block, crankshaft and cylinder head are not included in the kit.

Get your turbo forklift back to full power. Select your options and add the Isuzu 4JG2T rebuild kit to your cart. Unsure? Send us your engine serial number first.

Additional information

Brand

Isuzu

Engine Model

4JG2, 4JG2T, 4JG2TC

Machine Type

Forklift

Kit Type

Full Rebuild Kit

Fits Models

Hyundai HDF20II, HDF25II, HDF30II, HDF20-2, HDF25-2, HDF30-2, TCM FHD36Z2, Komatsu and Hyster forklifts (models not listed)

Main Bearing Size

Standard, +0.25mm, +0.5mm

Con Rod Bearing Size

Standard, +0.25mm, +0.5mm

Piston Type

Type 1, Type 2

Engine Variants

4JG2, 4JG2T, 4JG2TC

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