Hitachi EX200-5 6BG1T Rebuild Kit for Isuzu 6BG1T Engines

Description

Hitachi EX200-5 6BG1T Rebuild Kit: Rebuild the Turbo Engine in Your Hitachi

A turbo Hitachi that has lost power or started smoking is costing you hours every week. This Hitachi EX200-5 6BG1T rebuild kit supplies pistons, cylinder liners, bearings, valves and a full gasket set for the turbocharged six-cylinder Isuzu 6BG1T diesel in the Hitachi EX200-5, ZAX200, ZAX230-6, EX300-5 and EX125WD. Choose your options and order today.

Kit Contents

One order delivers the core rebuild parts:

• Complete gasket set for the rebuild
• Cylinder liners, semi-finished (one set)
• Pistons, standard size (one set)
• Piston pins (one set)
• Snap rings (one set)
• Rod bushings (one set)
• Piston ring sets, standard size
• Main bearings (one set)
• Connecting rod bearings (one set)
• Thrust washers (one set)
• Intake and exhaust valves (one set)
• Valve guides (one set)
• Intake and exhaust valve seats (one set)

Liners are semi-finished and need final machining. Pistons and rings are standard size. The turbocharger, injectors, block, crankshaft and cylinder head are not included, so inspect them while the engine is apart.

Key Features

• Made for the turbo engine. This listing targets the Hitachi EX200-5 with the Isuzu 6BG1T, and the same kit also covers the naturally aspirated 6BG1.
• Three piston styles. Choose a round combustion chamber with 4-way rings, a square bottom combustion chamber with 3-way rings, or a round combustion chamber with 3-way rings.
• Bearing sizes. Main and connecting rod bearings each come in Standard, +0.25 mm and +0.5 mm, so the kit can match a ground crankshaft.
• Complete wear set. Pistons, rings, pins, snap rings and rod bushings pair with main bearings, rod bearings and thrust washers, with valves, guides and seats for the head.
• Fixes what you can hear and see. Smoke, rising oil use, hard starting and a loss of power under load usually trace back to worn rings, liners and bearings. Renewing them together addresses the cause.

Compatibility

This Hitachi EX200-5 6BG1T rebuild kit fits the Isuzu 6BG1T and 6BG1 engines.

The Hitachi models listed are the EX200-5, ZAX200, ZAX230-6, EX300-5 and EX125WD. Confirm the engine code on your nameplate and compare your old pistons with the three styles before ordering.

Other versions: Hitachi EX200-5 6BG1 rebuild kit. Prefer the version listed for the ZAX200? See our Isuzu 6BG1T rebuild kit. Browse the full Isuzu rebuild kits category.

Why Choose This Hitachi EX200-5 6BG1T Rebuild Kit

Excavator owners choose this Hitachi EX200-5 6BG1T Rebuild Kit because it keeps a big repair manageable:

• Back on site sooner. Pistons, liners, bearings, valves and gaskets arrive together, so the rebuild is not held up.
• Cheaper than replacement. A rebuild keeps a Hitachi you already own working for far less than a replacement engine.
• Parts that match each other. Buying pistons, liners, bearings and valves as one kit avoids mismatched sizes from separate suppliers.
• Help before you buy. Send your engine serial number and we will help you confirm fitment. Isuzu engine information is at Isuzu Diesel Engines.

FAQs

Is the turbocharger included in the Hitachi EX200-5 6BG1T rebuild kit?

No. The turbocharger, injectors, block, crankshaft and cylinder head are not in the kit. Check the turbo shaft play and clean or replace the oil feed line while the engine is apart.

How do I choose the piston style?

Compare the combustion chamber shape and the ring style on your old pistons with the three options, or send us a photo and your engine serial number.

What bearing sizes are available?

Standard, +0.25 mm and +0.5 mm for both main and connecting rod bearings. Measure your crankshaft journals first.

What is not included?

The turbocharger, injectors, block, crankshaft and cylinder head are not included in the kit.

Get your turbo Hitachi back to full power. Select your bearing sizes and piston style, then add the Hitachi EX200-5 6BG1T rebuild kit to your cart. Not sure? Send us your engine serial number first.